Positive Displacement Pumps Used in Swimming Pool Care
Positive displacement pumps or positive displacement feeders are used to introduce or add a liquid solution to your pool water. Addition of this chemical solution, is usually achieved through a connection in your circulation system. Your choice of pool chemicals can either be delivered into your pool or spa in either a liquid or dry chemical form.
Dry chemicals that you would add to your water system can be mixed with water.
Once you follow the manufacturer's instructions for mixing your pool chemicals, you can do your mixing right there on site.
When you mix chemicals together, you create a liquid or slurry solution that can be mechanically fed into your swimming pool or spa.
Whenever you are adding chemicals to the water chemistry of your pools and spas, you should make the addition downstream from your swimming pool filter and pool heater. Unless you are using a venturi injector type system, the pump/s used to deliver the solution must have a high enough effluent pressure. This requirement will ensure that the liquid solution is properly pumped into your pool circulation line.
The devices that we commonly use for this type of job are usually referred to as positive displacement pumps. Positive displacement feeders are commonly used in the swimming pool industry for injection purposes. Normally they are used for injection of sodium hypochlorite and liquid chemicals that are used for pH control.
Controlling the pH range in your swimming pool and spa
This process requires the addition of a pool chemical that is designed just for this particular task. This is usually accomplished the addition of muriatic acid (liquid) or sodium bisulfate (dry acid form) or another chemical that can lower your pH range. In some cases, manufacturers will instruct pool operators to dissolve sodium bisulfate in an excess of water.
Afterward, they will feed the slurry into the pool by some type of mechanical device. This will cause a reduction in the pH level of the pool. It is extremely important that you read the directions found on the chemical labels.
Types of positive displacement pumps
All pumps fall into two major groups worldwide. The two categories that the different types of pumps fall under are positive displacement and rotodynamic. For now, we are only concerned about the pumps that fall into the positive displacement category. Reason for this is because these are the type of pumps that are commonly used in the swimming pool and spa industry.
Positive displacement feeders are mechanical feeders that come in two common designs. These designs include:
Installation of your positive displacement pump is done through a special connection to your pool circulation system. We refer to this special connection as a corporation cock. Using this special connection, will allow you to easily remove and clean your connector periodically.
How do peristaltic positive displacement pumps work?
These are positive displacement pumps or feeders that are used for pumping a variety of fluids. The fluids are contained within a flexible tube that are fitted inside a circular pump casing. This design is found on each model of this type of peristaltic pump. A motor-driven rotor with a roller assembly squeezes the flexible tube which forces the fluid into your circulation system.
As the rotor turns, the part of the tube that is under compression, causes a constant volume of fluid to be discharged under pressure. This process occurs every cycle of the rotor assembly. The pressure referred to here is usually about 25psi. There are some models that can deliver the fluid at a much higher pressure. Normally about 100psi.
Using these type of positive displacement pumps, require you to keep their feed lines clear of any type of sediment clogging. This is true for both the suction and the discharge side (injection point) of your pump. The main source of failure in these type of mechanical pumps is the flexible tube. It is a good practice to always have replacement tubes in your inventory. This will minimize your downtime considerably if your pump was to fail.
Replacing or repairing a peristaltic pump!
Extra precautions should always be taken, when you are repairing or replacing peristaltic positive displacement pumps. The manufacturer's guidelines should always be followed. I know many of us, we like to take shortcuts when it come to repairs. However, this is for our own safety and for proper repairs. A little ounce of prevention, is always better than a pound of cure.
This extra care is relative to the type of pool chemicals you are pumping into your swimming pools and spas at the time.
Here are a few examples of the type of instructions that you will find in the manufacturer's guidelines:
Regular maintenance on your peristaltic pumps is an absolute must. Why? Because failure to do so will result in clogged lines (flexible tube). This leads to higher than normal pressure which causes failure of the flexible tube. The expected life of the flexible tube on these types of mechanical pumps, are roughly about 400 working hours.
Once this time has expired, the flexible tubing should be replaced. Unfortunately the above working hours of the tubing can be reduced considerably due to very poor maintenance and clogged lines. If you have positive displacement feeders that pump sodium hypochlorite and acid, absolute care must be taken when cleaning the flexible tubing on the unit/s.
You must make sure that they do not come into contact with each other. If by accident they do come into contact with each other, dangerous chlorine gas will be released. Remember safety first!
Construction of positive displacement diaphragm and piston pumps
Both of these positive displacement pumps are similar in that they both use check valves and cams as part of their design.
As for the piston pump, it is activated by its cam head.
The diagram to the right gives us a clear understanding of how these two positive displacement pumps are designed or constructed.
The pump on the right in the diagram is the piston operated one.
Operation of positive displacement diaphragm pumps
Diaphragm pumps are positive displacement mechanical feeders that use a flexible membrane. This membrane is what displaces the fluid in the pump head. Displacement of the fluid is accomplished through a series of in and out movements of the flexible membrane. There are three main types of diaphragm pumps that are commonly used. Examples of these are as follows:
When using positive displacement pumps, the feed rate of your pool chemical is determined by the cycle rate of the cam or solenoid. The check valves in a diaphragm pump are spring loaded. Installation of these types of mechanical feeders, require the use of four check valves for every pump installed.
The check valves are installed as follows:
Anytime you have a failure with any of these check valves, your disinfection system is in trouble. This means that you are not maintaining a proper level pool water chemistry. Sanitation of your swimming pool and spas will be ineffective.
To help avoid any type of failure to these check valves, it is recommended that we flush our diaphragm pumps regularly.
This should be at least once a week.
Operation of a piston operated positive displacement pump
The function of piston operated positive displacement pumps, are similar to that of the diaphragm pump.
However, there is one exception. The out port or discharge pressure of the pump is created by the movement of pistons. The same care and recommendations for cleaning or flushing the feed lines still apply.
Maintaining the water chemistry for your swimming pool or spa is a daily task 24/7. Unfortunately, we can not be policing our water facilities 24 hours a day or can we? Using the right automatic electronic controllers and mechanical feeders, we can accomplish this task. Again...examples of some of the mechanical feeders are positive displacement pumps.
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